Description
HiLock-15L (Customized Model) Pilot-Scale High Pressure Processing for Small-Batch Production
The HiLock-15L bridges the gap between laboratory R&D and production. Its 15L High Pressure Processing vessel replicates lab-developed processes at pilot scale, supporting up to 600L/day throughput for small-batch production, such as trial sales of prepared foods or specialty sauces. Using real production data, it enables process parameter optimization before scaling to large equipment, reducing waste and risk. Compatible with 380V industrial power, its intuitive operation requires no specialized maintenance team, ensuring a smooth transition from lab to production line.
Why Choose HiLock-15L:
- Pilot-scale replication of lab processes for small-batch production
- Daily throughput up to 600L for trial production or niche products
- Simplified operation, no professional maintenance required
- Optimizes process parameters before large-scale scaling
- Perfect for bridging R&D innovations to commercial production
HPP Equipment – Core Technology Advantages
- Stable & Low-Maintenance Operation: Built with internationally renowned guide rails, sensors, and imported high-strength steel components, the system can run continuously for over 300 hours without maintenance—industry-leading reliability that minimizes experimental interruptions.
- Precise Pressure Control: Siemens PLC and touchscreen interface ensure stable operation with accurate control of pressurization, holding, and pressure compensation, preventing experimental deviations.
- Accurate High-Pressure Measurement: High-pressure transducers provide direct measurement of the chamber pressure, delivering precise and reliable experimental data.
- High Efficiency & Reduced Operating Costs: Equipped with the latest high-pressure intensifier, offering stable performance, high flow, and low noise—achieving up to 10% higher efficiency compared to competitors. Combined with U.S. dynamic sealing components, it minimizes cylinder wear and reduces operating costs by 25%.
HPP System Workflow: 5 Steps to High-Pressure Processing
- Pressure Generation: High pressure is generated by an intensifier pump, typically operating in the range of 400–600 MPa (approximately 4000–6000 bar / 58,000–87,000 psi).
- Pressure Transmission: Pressure is transmitted to the product through a medium, usually water.
- Preparation Stage: The product is sealed in packaging and placed into the high-pressure vessel.
- Pressure Application: The pump raises the pressure inside the vessel, applying and holding pressure on the product for a specified time.
- Pressure Release: After processing, pressure is released in a controlled manner, completing the cycle.
