Core High Pressure System for Large-Scale Food Production

HiLock-135L Core High Pressure System for Large-Scale Food Production

The HiLock-135L is built for high-capacity, multi-product food manufacturing. Featuring a 135L high pressure vessel with a daily throughput of 5,900L, it delivers efficient, continuous production for large-scale operations. Dual intensifiers and 107 kW power ensure stable pressure performance even under 24/7 high-load conditions, maintaining consistent results during peak production periods.

Dual manual/automatic control enables flexible adaptation to various product types—such as frozen foods, fresh-cut fruits and vegetables, and marinated meats—eliminating the need for separate systems for different applications. As a versatile, high-efficiency core unit, the HiLock-135L empowers large factories to streamline production and boost overall throughput.

Why Choose HiLock-135L:

• 135L vessel with 5,900L/day throughput for large-scale production
• Dual intensifiers + 107 kW power ensure stable continuous operation
• Manual/automatic dual control for product versatility
• Suitable for frozen, fresh-cut, and marinated products
• One system, multiple applications — the core solution for efficient large-scale production

HPP Equipment – Core Technology Advantages

• Stable & Low-Maintenance Operation: Built with internationally renowned guide rails, sensors, and imported high-strength steel components, the system can run continuously for over 300 hours without maintenance—industry-leading reliability that minimizes experimental interruptions.
• Precise Pressure Control: Siemens PLC and touchscreen interface ensure stable operation with accurate control of pressurization, holding, and pressure compensation, preventing experimental deviations.
• Accurate High-Pressure Measurement: High-pressure transducers provide direct measurement of the chamber pressure, delivering precise and reliable experimental data.
• High Efficiency & Reduced Operating Costs: Equipped with the latest high-pressure intensifier, offering stable performance, high flow, and low noise—achieving up to 10% higher efficiency compared to competitors. Combined with U.S. dynamic sealing components, it minimizes cylinder wear and reduces operating costs by 25%.

HPP System Workflow: 5 Steps to High-Pressure Processing

1. Pressure Generation: High pressure is generated by an intensifier pump, typically operating in the range of 400–600 MPa (approximately 4000–6000 bar / 58,000–87,000 psi).
2. Pressure Transmission: Pressure is transmitted to the product through a medium, usually water.
3. Preparation Stage: The product is sealed in packaging and placed into the high-pressure vessel.
4. Pressure Application: The pump raises the pressure inside the vessel, applying and holding pressure on the product for a specified time.
5. Pressure Release: After processing, pressure is released in a controlled manner, completing the cycle.